Piston Slap: Super Duty Piston Slap?
Turns out that piston slap is a feature, not a bug, in the Super Duty (SD) 455 engines made by Pontiac from 1973 to '74.
Piston Slap: Super Duty Piston Slap?
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Tony writes:

I remember seeing a factory sticker or notice somewhere that piston slap is normal with the Super Duty (SD) 455 Pontiac engines from 1973 to ’74.

Was I dreaming, or was that a fact—and if so, why was that the case?

I bought a ’73 455 T/A too late in the year to get the SD engine, so I ordered the SD parts “over the counter” with the help of my brother who worked in the parts department of a local dealership. While they cost more than the price of the car, the result was well worth the effort. I had no issues with piston slap, by the way.

I still own the T/A, plus a 1972 and a 1980 Pontiac Grand Prix SJ. The ’72 is the beneficiary of the original TA 455 engine parts! The ’80 Grand Prix now has a 400. (You are a sneaky, sneaky guy, and I love it! — SM)

Sincerely, your faithful Hagerty member, Tony.

Sajeev answers:

Tony, let me start by thanking you for this question and for your commitment to Pontiac’s iconic small- and large-journal V-8 engines. I recruited Pontiac enthusiast and Hagerty Price Guide editor Greg Ingold to assist with our answer, as he’s owned many an impressive Poncho.

“Sajeev, this is probably the sticker Tony is talking about. While I don’t recall the specific issue of piston slap, let’s remember that the 455 SD was essentially a race spec engine from the factory. You must accept some compromises when you buy an engine like that.

These motors used forged pistons. It is not uncommon for bore tolerances to be a tad more generous on forged-piston engines to account for expansion rate when the metal heats. That’s not the case with every engine, but until the metals warm up, an amount of piston slap might occur.”

That makes sense, and those forged pistons were significantly different than the cast units found in non-Super Duty applications. The design variances seen in the forgings, plus the engine’s unique compression and oil-control rings, are enough to suggest that piston slap is a distinct possibility.

In this case, piston slap is a feature and not a bug. Modern engines in modern cars, and their owners, don’t live in the same space that owners of Super Duty Pontiacs did over 50 years ago. Today we want the fuel economy present in low friction engines, but they should not be “loose” enough to cause piston slap as the motor ages. We didn’t pay extra for that noise, like we could have back in the era of the Super Duty Pontiac.

That said, I was unaware of just how unique those Super Duty motors were in the world of large-journal Pontiac V-8s. I am glad that Tony isn’t experiencing piston slap, but if it happens, that is a mark of pride that’s worthy of bragging rights at the local car show.

After all, how many manufacturers had Pontiac-levels of stones in their engineering departments?

Who else had the nerve to put race-worthy, low-tension, reciprocating parts in a vehicle you could buy at your local dealership?

And that’s precisely the joy of Pontiac ownership, and one of the few times when this series will extol the virtues of an engine possessing piston slap.

Have a question you’d like answered on Piston Slap? Send your queries to pistonslap@hagerty.comgive us as much detail as possible so we can help! Keep in mind this is a weekly column, so if you need an expedited answer, please tell me in your email.

I don’t have a dog in this hunt, but I curious in the cast vs. forged aspect of the pistons. I spent 40+ years in the manufacture of pressure vessels and rotating machinery and in almost all cases our customers specified forgings over castings for critical and/or pressure-retaining components. The forgings were considered more uniform in internal structure and having better mechanical properties. Interesting. I guess one does learn something new everyday.

Been around a number of SD engines as well gorged Pontiac pistons and piston slap was never a problem unless it was assembled wrong.

Here is a hood story on the engines details, also you may want to contact Herb Adams retired Pontiac power train and suspension engineer. He would have the best answer for this since this was his project and quite because Pontiac killed it.

Much of the engines owner was better combustion chambers and larger intake and round head ports. It was an evolution go the ram air 5.

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